500Kg/Hr PVC HDPE Trapezoidal Corrugated Roof Tile Making Machine

Basic Information
Place of Origin: P.R.China
Brand Name: ACEMIEN
Certification: CE
Model Number: ACMT02
Minimum Order Quantity: 1 set
Price: USD80000-15000
Packaging Details: Seaworthy wood case
Delivery Time: 60 days
Payment Terms: L/C, T/T
Supply Ability: 20 sets per month
Main Extruder: Conial Twin Screw SJZ51/65/80/92 Coextruder: Single Screw SJ50
Production Capacity: 500Kg/Hr Linespeed: 4m/min Max
Install Power: 160-350KW Raw Material: Mainly PVC Resin, Calcium Carbonate
Auxiliary Machine: Crusher,miller, And Mixer Porducts: 2/3/4 Layer Corrugated Plastic Roof Tile
Warranty: 12 Months PLC Control: Available
Touch Screen: Yes Total Weight: 18-28MT
High Light:

HDPE Roof Tile Making Machine

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500Kg/Hr Roof Tile Making Machine

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trapezoidal pvc roof tile machine

Corrugated Plastic PVC/HDPE Roof Tile Making Machine / Trapezoidal Roofing Sheets Panel Forming Line

 

About Acemien Machine

1,Delicate polish and assembly, strict raw material selection and quality control.
2,Reliable and energy saving gearbox, right torque for stable extrusion.
3,ABB invert control for motor running at different frequency.
4,Accurate temperature control for extruder and die mould to ensure better products quality.
5,Special H Frame for extruder to decrease the vibration during production.
6,Special design for forming machine.

7,15 years experiences for plastic roof tile machine manufacture, we dedicate to provide the improved machine to produce better products for our clients.

 

Description of Plastic Wave Roof Tile

1,Cheaper than the traditional tiles such as ceramic, clay or metal ones.

2,Will not cause any pollution to the environment, and is recyclable.

3,Raw material PVC and Calcium Carbonate are available almost in any country, 

  PVC drainage pipe, conduit PVC pipe and PVC profile feed as recycled layer.

4,Nice appearance similar to shape of bamboo, and gives a sense of ancient style.
5,Fresh surface last fresh for almost 25 years.
3,Anti corrosion(Acid,Soda,Salt), will not rust like the iron or metal tile, and especially fit for places where it always rain.
6,Heat resistant due to low conductivity of plastic material used.
7,Due to the benifit of surface ASA layer, it works well as weather layer, and also for a counterpart of wall panel sometimes.
8,Noise proof when it rains and winds.
9,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
10,NOT leaking.
11,Easy to install and transport due to light weight, and installation tool and suit is easy to get.
12,Anti Ultraviolet, serve completely as weather roofing.

13,Fire retardent, not combustible when off fire source.

500Kg/Hr PVC HDPE Trapezoidal Corrugated Roof Tile Making Machine 0

 

Brief Introduction to the corrugated plastic PVC roofing machine

Acemien created the unique plastic roofing tile production machine 15 years ago, after years of experiences for overseas selling and serving, now we invent the most reliable co-extrusion and distributed control technology to produce durable and high quality plastic roof tile sheet featrues in weather resistant with many surface patterns, and we give a biref summary to the production by 4 steps:

1,Formula compounding
Using our reliable high efficient hot and cool group mixer, the raw materials such as PVC powder,Calcium Carbonate, and other important additives such as Cloride PE, pre-wax, Stearic Acid, Compound Stabilizer, ACR, Paraffin are completely mixed by a certain ratio, which is also an key part in roof sheet quality control, because the improper mixing would lead to sheet deficiency problem like crack, unflat and bump.

 

Meantime, you just don’t need to worry about the compounding formula, we have the powerful commercial receipt for you, we have thousands of time for production experience both from initial testing and technical support to our clients for delivery before shipment or aftersales service.

2,Co-extrusion.
In this stage, through a series of function of material transportation, compression and metering inside the conical twin extruder and single extruder, the completely mixed raw materials are molten and fully plasticized in a perfect status, then the molten ASA granule meets the molten PVC fluid in the distributor, but these 2 streams of fluid will not be mixed together due to the special design of plastic distributor block, where the ASA moves to the upper layer and the PVC mixture moves to lower layer, and finally these 2 fluids continues to move forward to the T-die by the big pressure of extruder machine to form a fixed sheet with certain width and cross-section.

 

Important tips:

You have to adjust the speed for ASA single extruder to ensure that the surface ASA layer is the same width as the PVC layer, otherwise, the surface ASA layer will go under the PVC layer, or it will not fully cover the PVC layer, in a word, the 2 layers must be of the same width.

3,Embossing,forming and cutting.
Comparing to the glazed tile forming machine, this corrugated tile forming unit will not move,and is something like a vacuum calibration unit,where the hot PVC sheet is calibrated into a certain wave shape, and continues to be haul off by a piece of rubber roller.As for the cutter and stacker, they are same as those of glazed tile machine.

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4,PVC products recycle and reuse.

In some places, if people prefer to use products from recycled materials, an economic and eco-friendly solution is proposed for this plastic roofing tile production line, we can recycle these PVC plastic waste when trimming and initial launch of production, by a group of auxiliary machine such as plastic crusher and miller.

 

But remember, when using these recycled PVC resin powder after recycle, usually it will be feeded to serve as a middle layer as per commercial purpose.

500Kg/Hr PVC HDPE Trapezoidal Corrugated Roof Tile Making Machine 1

 

500Kg/Hr PVC HDPE Trapezoidal Corrugated Roof Tile Making Machine 2

 

Equipment List

No. Main machine Qty. remark
1 Screw loader for extruder 1set Main tile extrusion line

Ridge tile forming
2 Conical twin-screw extruder(for PVC) SJZ51/65/80/92 1set
3 Vacuum loader with drying hopper 1set
4 Single screw extruder(for ASA) SJ50/30 1set
5 Extrusion mould and distributor 1set
6 Forming machine with trimming device 1set
7 Embossing unit(2 rolls, vertical) 1set
8 Automatic Cutter 1set
9 Stacker 1set
10 Ridge tile Oven 1set
11 Ridge tile forming machine and mould 1set
No. Auxiliary machine Qty. remark
12 Screw loader for mixer unit 1set Auxiliary equipment
13 Mixer unit(Hot and cooling mixing) 1set
14 Crusher(for crushing PVC sheet into scrap) 1set
15 Pulverizer(for PVC powder making) 1set
Other detail
Motor: Siemens
Inverter: ABB
Contactor: Schneider
Air Switch: LS
Temperature controller: Omron
Stainless steel:SS304
Bearing:special design needle bearing(long service life )

500Kg/Hr PVC HDPE Trapezoidal Corrugated Roof Tile Making Machine 3

 

500Kg/Hr PVC HDPE Trapezoidal Corrugated Roof Tile Making Machine 4

 

FAQ
Q1:What's your warranty policy?
A1:We will guarantee the machine for 12 months since the date of shipment(which means the date since shipment leaving from Seller's factory) or the Seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.

Q2:What's your minimum order quantity?
A2: Min order quantity:1 set or by negotiate with each other.

Q3:What package do you use for the product?
A3: Wrapped with plastic film, then packed in wooden box.

Q4:Do you have technical instruction if I buy your product?
A4:Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still can not be solved, welcome to contact us for help.

Q5:What is your overseas service?
A5:We will provide high quality overseas service ,our technical staff will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.

Q6:Will you conduct training for our staff here in my local?
A6:Yes, we will provide technology support to installation and production, and also training for the relative person.

Q7:What are your terms of payment?
A7:We accept T/T, L/C.

Q8:What's your contact way?
A8: Tel:+86 180 0613 7107

Q9:I am very satisfied after I read your FAQ, how can I start to purchase my order?
A9:Please click the "send" at the bottom of this page or contact our sales on Trade Mange online

 

Aftersales Policy

1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.

Contact Details
Blair Cheng

Phone Number : +8618068090805