|Extruder:||SJ150 200KW Motor||Machine Total Weight:||22MT|
|Install Power:||380KW||Production Features:||Dual Production 2x915mm|
|Output Capacity:||Max 700 PCS For 915mmx1830mm Per 24hour||Water Chiller:||40HP|
|Production Line Dimension:||30mx3.0mx3.5m(LWH)||PLC Control:||Available|
|Touch Screen:||Siemens 15.6 Inch||Board Thickness:||12-20mm，Usually 16 Or 17mm|
|Motor Brand:||Siemens||Warranty:||12 Months|
|Packing:||Seaworthy Package In Wood Case And Film|
Pp Hollow Sheet Extrusion Line,
915mm Hollow Sheet Extrusion Line,
380KW Plastic Construction Formwork Machine
Principle of Production
Typically,the production line is to produce 3 layers(ABA)hollow construction formwork. Adopting three layer distributor and co-extrusion technology, the material pp(or recycled pp) and other additives go through a complete production in which all these materials heated,mixed,sheared,and co-extrudered in single screw extruders to finally form the three layer pp hollow formwork sheet in the T-die mould whose thickness can be adjusted,then the extruded 3 layer sheet is hauled forward to a calibration station where it is cooled andvacuum calibrattheed for certain shape,and finally cut and stacked.
Flowchart for PP Formwork Production Line
Equipment List for 915mm Plastic Construction Formwork Dual Production Line
|1||Granule mixer||1 Set||for raw material mixing|
|2||Vacuum loader||2 Sets||loading mixed raw material|
|3||SJ150/35 single screw extruder||1 Set||200KW|
|4||Screen Changer||2 Sets||filtration for impurities|
|5||Metering pump||2 Sets||for compressing molten material|
|6||Distributor and cononector||2 Sets|
|7||2200mm vacuum calibration station||1 Set||where formwork board shapped|
|8||Cooling bracket 1#||1 Set|
|9||Tractor unit with 5 pairs of rollers||1 Set||7.5kw motor|
|10||Cooling bracket 2#||1 Set|
|11||Tractor unit with 2 pairs of rollers||1 Set||4kw motor|
|12||Automatic Cutter||1 Set||length of cuting can be programmed|
|13||Manual Stacker||1 Set||3m length|
PP Hollow Formwork Advantage,
1. The hollow plastic PP construction formwork has good workability, which is basically the same as the construction method of wood formwork.
2. No moisture absorption, corrosion resistance, acid and alkali resistance, especially suitable for use under humid circumstance.
3. High strength, impact resistance, abrasion resistance, long service life, turnover usage times up to 40 times.
4. The surface is smooth and clean, no need to brush release agent, can be sawed and nailed.
5. Waste boards and scraps after use can be recycled and reused, saving costs and reducing pollution.
PP Hollow Construction Formwork Comparing to Other Common Construction Board
|Item compared||PP hollow formwork sheet||PVC sandwich formwork sheet||Wood formwork sheet||Aluminum formwork sheet||Bamboo plywood sheet|
|Unit Price CNY/m2||84||110||35||1400||39|
|10m Fall off test||No deformation||No deformation||Cracked||Deformed||Slightly cracked|
|Shape after water absorption||Remain same||Remain same||Transformed||Remain same||Transformed|
|Nail stapling||Easy||Hard||Easy||Can not||Easy|
|Swelling and shrinkage||Slightly||Depending on temperature||Slightly||Slightly||Slightly|
|Eco-friendly||Recyclable||Recyclable||Nearly non-recyclable,consumption more timber resources||Recyclable||Nearly non-recyclable,consumption more timber resources|
|Cost in average||1.5||3.5||7.3||13||4.5|
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD100 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
4. Validity: Three months since quotation date.
We thank you for your inquiry and would be pleased to receive your order soon.