|Pipe Category:||PE PP Pipe||Extrusion Mode:||Co-extrusion|
|Pipe Size:||φ20-63mm||Screw Brand:||Zhoushan|
|Screw Heating Zone:||4 Zones Totally 28KW / 2 Zones 8kW||Pipe Mould Heater Power:||5 Zones Totally 7.8KW|
|Total Install Power:||Around 165KW||Center Height:||1 M Or Customized|
|PLC Control:||Yes,Siemens||Touch Screen:||Yes,Siemens|
|Feeding System:||Automatic Vacuum Feeder With Dryer||Vacuum Tank Length:||Normally 6 Meters|
|Cooling Tank Length:||Normally 6 Meters||Production Capacity:||350kgs/hr Max|
|Max Line Speed:||20m/min||Screw Details:||75KW SJ65 / 4KW SJ25|
|Pipe Layer:||Single Layer|
20m/min Plastic Pipe Extrusion Line,
63mm Plastic Pipe Extrusion Line,
165KW PE Pipe Extrusion Line
Mechanism of PE PP pipe line production
The plastic pipe extrusion molding process could be divided into three stages:
1. Raw material plasticization, which means PE/ PP/ other additives after completed mixing together are passed through the barrel of the extruder, then the solid raw material becomes a molten fluid;
2. Forming Process, under the action of the extruded parts in the extruder, the molten material continuously passes through the forming head at a certain pressure and speed to obtain a certain cross-sectional shape;
3. Cooling and shaping, that is, through sizing and cooling treatment methods, the molten material will fix the obtained shape and turn it into a solid state (plastic pipe).
The above three stages are realized by the main engine and auxiliary engine, or extruder unit. Specifically, the main machine is the extruder, and the auxiliary machine includes the die head, the shaping device, the cooling device, the traction device, the cutting device and the stacker.
The Engineering Diagram for Plastic Pipe Extrusion Die Head
20-63mm PP PE Pipe Production Line Flowchart
PE PP Pipe Production Engineering Chart
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.