Spanish Style 880mm PVC Roof Tiles Production Making Line

Basic Information
Place of Origin: P.R.China
Brand Name: ACEMIEN
Certification: CE,ISO
Model Number: ACMT01
Minimum Order Quantity: 1 set
Price: USD60000-120000
Packaging Details: Wood case and film wrapped
Delivery Time: 50 days
Payment Terms: L/C, T/T
Supply Ability: 20 sets per month
Extrusion Capacity: 300-450kgs/hr Total Power: 160KW-350KW
Voltage: 380V 50Hz 3P Or Customized Total Machine Weight: 14-25MT
Max Linespeed: 4m/min Max Temperature Control: PLC Control And Thermolcouple Connected
Extruder Features: Pressure&Temperature Warning Tile Width: 720mm,880mm,1040mm Or Customized
Forming Mould: 22/32/36/40/42 Pairs Of Mould Tile Thickness: 1.5-3mm
Tile Layer: 2/3/4 Layers Surface Treatment: Roller Embossing
Forming Machine Cooling: Centrifuge Fan Blowing Tile Cutter: Servo Motor And PLC Control With Saw Dust Collector
Packing: Seaworthy Wooden Package Air Source: 15kw Air Compressor Low Pressure
Material Mixer: SRL 300/600 Hourly 600kgs Mixing Warranty: 1 Year

 
Plastic PVC ASA Roofing Sheet Knowledge
Recently, this artifical glazed plastic roof tile product becomes more and more popular worldwide, especially in Asia and South America,
due to its features of bamboo shape and long lifespan.
 
The secret of the plastic roof tile features lie in the surface layer which is made of ASA or PMMA granule. The greatest benifit of ASA or PMMA is the ability to resist ultroviolet when placed on top of house, in this way the appearance of the plastic roof tile can keep fresh for more than 25 years.
The plastic roof tile products will not cause any problem for the environment, instead through a series of plastic sheet recycling machine which we also called plastic auxiliary machine such as plastic sheet crusher and miller, it can be recycled when damaged or wasted during the roof tile production, and it can be resued to feed the production line again as the middle layer to save the cost.Meantime, the filler material used in plastic rooding products is calcium carbonate which is very cheap and costs USD100 per ton.
 Spanish Style 880mm PVC Roof Tiles Production Making Line 0
 
PVC ASA Plastic Roof Tile Extrusion Line
Acemien plastic roofing tile making machine integrated  the most reliable co-extrusion and control technology to produce strong and long lifespan plastic roof tile with customized surface printing pattern, and the tile forming mould block is smoothly polished and fixed properly.
 
1,Materials compounding
Using our high efficient reliable vertical raw material mixer, the raw materials such as PVC powder,Calcium Carbonate, and other additives likecloride PE, pre-wax, stearic acid, compound stabilizer, ACR, Paraffin are mixed together and homogenized, which is very important in sheet making, because the improper mixing would lead to product deficiency problem like crack, bubble and bump.
 
2,Co-extrusion 
In this stage, the completely mixed raw materials are transported, molten and fully plasticized, and then transferred to the sheet die mould due to extruder pressure caued by rotating screw, where the sheet thickness can be adjusted between 1mm to 3mm through screw of mould lips, finally the ASA coating layer is formed on the surface of roof tile.
 
3,Forming and cutting
In the final stage, the hot PVC ASA sheet is tracted to the tile forming machine with glazed mould after trimming, in which the wind generated by the cooling fan at both side will blown into a tunnel to cool down the temperature for the glazed mould after absorbing the heat from the running hot roof tile sheet, and then the formed glazed PVC tile sheet continues to be tractedto a cutting machine, where a certain length of the glazed roof sheet is cut as per PLC programmed, and finally the glazed roof sheet are piled on the stacker table which is ready to be packed.
 
For more details, pls contact PVC Plastic Roof Tile Machine Manufacturer Acemien Machinery China.
Spanish Style 880mm PVC Roof Tiles Production Making Line 1
 Spanish Style 880mm PVC Roof Tiles Production Making Line 2
2 Layer Plastic Roof Tile Detailed Machine List

NoMachineTechnical specifications
1

SJZ80/156 conical twin-screw extruder
(for bottom layer)

Extruder with double screw feed
Screw vacuum with double vacuum
Five-zone heating
Joint venture brand instrumentation
Bimetallic treatment screw
2

SJZ65/132 conical twin-screw extruder
(if making 3 layer)

Extruder with double screw feed
Screw vacuum with double vacuum
Four-zone heating
Joint venture brand instrumentation
Bimetallic treatment screw
3

SJ50/30 single screw co-extruder
(for surface layer)

Bimetallic treatment screw
4Extrusion mouldClothes hanger channel
Mirror polishing Cr plating
Three dimensional flow simulation software design
5Embossing rollerHard chromium plating on surface
Design of spiral flow passage in roller
Motor separately drive to ensure consistent speed
6Forming machineThe module is a one-time die-casting molding
Module material LY12 high quality aluminum
Advanced machining center,one-time clamping of the module
Four cylinder lift more stable
7CutterSpecial positioning device to ensure the cutting accuracy
Downside the knife cutting mode running smoothly
PLC HMI operation,serve motor
8OvenDouble door double control, upside and downside at the same time operation
Flat open the door, the insulation effect is good and to prevent burns
Accurate temperature control is in 1 degree

 
 
 
 PVC ASA roof tile advantage
1,Elegant and smooth shaping the of tile
2,Surface color last almost fresh by 25 year.
3,Anti-corrusion,will not rust like the iron or metal tile.
4,Heat resistant due to low conductivity of the roof sheet.
5,Used As durable weather sheet, and also for counterpart of wall panel sometimes.
6,Noise proof when it rains and winds.
7,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
8,Self cleaning when it rains due to special surface embossing pattern.
9,Easy to install and transport.
10,Environment friendly, can be recycled by plastic crusher and miller to be reused to extrude middle layer ,then to reduce manufacturing cost.
11,Anti Ultraviolet.
 Spanish Style 880mm PVC Roof Tiles Production Making Line 3
 
Plastic roof tile machine advantage from our factory
1,We have economic and special formulation for roof tile production as per you local market situation.
2,We have APP insert for safety and temperature warning and extruder pressure control.
3,We own several domestic patents.
4,We committed to provide technical support for production line during machine’s all life time.
5,As company best seller machine, we are improving the design and providing better machine for our customers all the time.
6,Our engineer are experienced enough for installation and debugging.
 
 
After sales service and policy
1. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
2. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
Spanish Style 880mm PVC Roof Tiles Production Making Line 4
Spanish Style 880mm PVC Roof Tiles Production Making Line 5
 

Contact Details
Cassie Jiang

Phone Number : +8613962218317