SUS304 Nonwoven PP Meltblown Fabric Production Machine

Basic Information
Place of Origin: P.R.China
Brand Name: ACEMIEN
Certification: CE
Model Number: ACMPP1600
Minimum Order Quantity: 1 set
Price: negotiable
Packaging Details: Seaworthy Packing
Delivery Time: 60 days
Payment Terms: L/C, T/T
Supply Ability: 20 sets per month
Overall Machine Size: 12mx8mx5.5m Total Weight: 21MT
Tital Power Rate: About 555KW Production Capacity: 1.5T Per Day
Spineret: Excellent Performance 1.8m Density: 10-120gsm Adjustabe
Fabric Grade: 95+ Under Poper Technical Support Certificate: CE
Auxiliary Machine: Calcinator And Ultrasonic Cleaner For Spinerett Container Shipment: Five 40feet Plus One Open Tank
Packing And Splitting Machine: Available
High Light:

PP Meltblown Fabric Production Machine

,

Nonwoven Meltblown Fabric Production Machine

,

SUS304 PP Meltblown Fabric Machine

The Forming of Meltblown Fabric
Generally the principle of this line is similar to most of common plastic sheet extrusion line which is widely used in many fields of our lif, so let's focus on more about the forming of metlblown fabric.
 
A die mold with densely sprinkled nozzles is the most important part among all of the component in a complete meltblown production line.
During the production, the temperature of the mold is maintained at about 300 degrees.
 
Around the nozzle, a highspeed hot air flow blow the molten PP polymer that is being ejected.The hot air flow stretches the molten polymer from
the spineret, and then the enlongated PP plymer meets the atmosphere cold air outside the die mould to condense and solidify to form a short filament with diameter around 3um, which is finally attached to the roller or conveyor belt freely under the action of gas turbulence.
The temperature of the hot air blowing near the nozzle is between 230 to 360 degrees, and the compressed air speed is upto 05.-0.8 times of the speed of sound.
 
The diameter of the thin filament is in the micron grade, and is about a few tenth of the thickness of our hair thread.Before attaching to the drum, the fibers will not only be laminated and bonded, but also entangled with each other with sufficient cohesion, which can form a stable structure and a certain strength.
 
Then, the fibers on the drum are rolled,pressed and electreted to produce the final meltblown sheet in roll, or cut in different size by cutting machine.
SUS304 Nonwoven PP Meltblown Fabric Production Machine 0
Knowlegde on Meltblown Fabric

Melt blown non-woven fabric is a kind of fast development in the production of non-woven fabric, which is known as the easiest one-step polymer production process abroad, whose products have many obvious advantages, such as high filtration efficiency, low resistance, softness and self bonding of the network. Therefore, it is widely used in various countries and fields. The main uses are medium efficiency and sub high efficiency filtration, including air filtration, acid breaking liquid filtration, food hygiene filtration, and industrial dust mask making, in addition, it can also be used as medical and health products, industrial precision cloth and thermal insulation materials Oil absorbing material, battery separator, and imitation leather base cloth. In many aspects, its performance is better than that of the same kind of traditional textile products. With the continuous development of post-processing technology, melt blown non-woven fabric will be more widely used.
 
1. Application in the field of air purification
It is used in air purifier, as sub high efficiency and high efficiency air filter, as well as for coarse and medium efficiency air filtration with large flow rate. It features in small resistance, high strength, excellent acid and alkali resistance, corrosion resistance, stable efficiency, long service life and low price. There is no short fiber phenomenon of filter material falling off in the purified gas.
 
2. Application in medical and sanitation field
It is widely used in hospitals, food processing, mines and other workplaces that require dust and bacteria prevention. After special treatment, the products are made of anti-inflammatory and analgesic film with good air permeability, non-toxic side effects and easy to use. SMS products compounded with spunbonded cloth are widely used in the production of surgical clothes, hats and other health products noodles.
 
3. Liquid filter material and battery separator
Polypropylene melt blown fabric is used to filter acid and alkaline liquid, oil, oil and so on. It has been regarded as a good diaphragm material by battery industry at home and abroad. It has been widely used, not only reduces the cost of battery, simplifies the process, but also greatly reduces the weight and volume of the cell.
 
4. Oil absorbing materials and industrial wipes
All kinds of oil absorbing materials made of polypropylene melt blown cloth can absorb 14-15 times of its own weight. It is widely used in environmental protection engineering and oil-water separation engineering. In addition, it can be used as clean material for oil and dust in industrial production. These applications give full play to the characteristics of polypropylene and the adsorption of superfine fibers prepared by melt blowing.
 
5. Thermal insulation materials
The average diameter of melt blown superfine fiber is between 0.5 and 5um, with a large specific surface area, and a large number of micro pores are formed in the cloth, and the porosity is high. This kind of structure has a lot of air stored inside, which can effectively prevent heat loss and has excellent thermal insulation property. It is also widely used in the production of clothing and various thermal insulation materials, such as leather jacket, ski jacket, cold proof clothing, and cotton cloth, with light weight, warm, no moisture absorption, good air permeability, not moldy and rotten.
 
SUS304 Nonwoven PP Meltblown Fabric Production Machine 1

 
Quick Machine List for 1600mm Nonwoven PP Meltblown Production

No. Machine Quantity Remarks
1 Automatic Feeder 1 Set 1.For granulate material feeding,such as masterbatch or pp.
2.Feeder's height from material source should be less than 6m.
2 Automatic Vaccum Loader 1 Set For loading of raw material 200kg/h 3KW
3 Screw Extruder 1 Set SJ90 single screw 55KW, barrel heating zone 35KW
4 Screen Changer 1 Set Hydraulic driven,2 working postions
5 Metering Pump 1 Set 120CC 3KW
6 Connector&Fittings 1 Set Pipe for air, flang, fiberglass cotton for warmkeeping
7 Combination Meltblown Mould 1 Set LOA:1800mm, In use: 1600mm D=0.3mm 24KW
8 Air Blower 1 Set 110KW 50KP 80CBM/Min
9 Preheater 1 Set 240KW
10 Suction blower 1 Set 132KW 3Kpa 9600CMB/Min
11 Air Hose Connection 1 Set SUS304
12 Forming Web Station 1 Set Line speed 0-50m/min, web textile is made of polyamide with 4KW motor for web rolling
13 Electricostatic Device 1 Set 1600mm for charging electricostatic
14 Automatic Roller and Cutter 1 Set 0-50m/min , 2 working positions
15 Vaccum Burning Oven 1 Set For cleaning of spineret, 10 hours
16 Ultrasonic Washing Machine 1 Set For cleaning of spineret, 4 hours

 
Fabric Products Specification
1,Fabric size: 2-5um
2,Production Capacity: Max 60kg/hr
3,Fabric GSM: 10-80g/sm
4,Fabric Width: 1600mm
5,Line Speed: 0-50m/min
6,Fabric Application: Industry filtration, mask making, PPE making.

 

FAQ

Q1:What's your warranty policy?
A1:We will guarantee the machine for 12 months since the date of shipment(which means leaving from Seller's factory) or the Seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.

Q2:What's your minimum order quantity?
A2: Min order quantity:1 set or by negotiate with each other.

Q3:What package do you use for the product?
A3: covered with plastic film, then packed in wooden box.

Q4:Do you have technical instruction if I buy your product?
A4:Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still can not be solved, welcome to contact us for help.

Q5:What is your overseas service?
A5:We will provide high quality overseas service ,our technician will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.

Q6:Will you conduct training for our staff here?
A6:Yes, we will provide technology support to factory technology, training for the relative person.

Q7:What are your terms of payment?
A7:We accept T/T, L/C.

Q8:What's your contact way?

A8:Kevin +86 138 6226 3862


Q9:I am very satisfied after I read your FAQ, how can I start to purchase my order?
A9:Please click the "send" at the bottom of this page and try to specify in details on products or machine.

SUS304 Nonwoven PP Meltblown Fabric Production Machine 2


 SUS304 Nonwoven PP Meltblown Fabric Production Machine 3


 

Contact Details
Cassie Jiang

Phone Number : +8613962218317