|Overall Machine Size:||12mx8mx5.5m||Total Weight:||21MT|
|Tital Power Rate:||About 555KW||Production Capacity:||1.5T Per Day|
|Spineret:||Excellent Performance 1.8m||Density:||10-120gsm Adjustabe|
|Fabric Grade:||95+ Under Poper Technical Support||Certificate:||CE|
|Auxiliary Machine:||Calcinator And Ultrasonic Cleaner For Spinerett||Container Shipment:||Five 40feet Plus One Open Tank|
|Packing And Splitting Machine:||Available|
PP Meltblown Fabric Production Machine,
Nonwoven Meltblown Fabric Production Machine,
SUS304 PP Meltblown Fabric Machine
The Forming of Meltblown Fabric
Generally the principle of this line is similar to most of common plastic sheet extrusion line which is widely used in many fields of our lif, so let's focus on more about the forming of metlblown fabric.
A die mold with densely sprinkled nozzles is the most important part among all of the component in a complete meltblown production line.
During the production, the temperature of the mold is maintained at about 300 degrees.
Around the nozzle, a highspeed hot air flow blow the molten PP polymer that is being ejected.The hot air flow stretches the molten polymer from
the spineret, and then the enlongated PP plymer meets the atmosphere cold air outside the die mould to condense and solidify to form a short filament with diameter around 3um, which is finally attached to the roller or conveyor belt freely under the action of gas turbulence.
The temperature of the hot air blowing near the nozzle is between 230 to 360 degrees, and the compressed air speed is upto 05.-0.8 times of the speed of sound.
The diameter of the thin filament is in the micron grade, and is about a few tenth of the thickness of our hair thread.Before attaching to the drum, the fibers will not only be laminated and bonded, but also entangled with each other with sufficient cohesion, which can form a stable structure and a certain strength.
Then, the fibers on the drum are rolled,pressed and electreted to produce the final meltblown sheet in roll, or cut in different size by cutting machine.
Knowlegde on Meltblown Fabric
Quick Machine List for 1600mm Nonwoven PP Meltblown Production
|1||Automatic Feeder||1 Set||1.For granulate material feeding,such as masterbatch or pp.
2.Feeder's height from material source should be less than 6m.
|2||Automatic Vaccum Loader||1 Set||For loading of raw material 200kg/h 3KW|
|3||Screw Extruder||1 Set||SJ90 single screw 55KW, barrel heating zone 35KW|
|4||Screen Changer||1 Set||Hydraulic driven,2 working postions|
|5||Metering Pump||1 Set||120CC 3KW|
|6||Connector&Fittings||1 Set||Pipe for air, flang, fiberglass cotton for warmkeeping|
|7||Combination Meltblown Mould||1 Set||LOA:1800mm, In use: 1600mm D=0.3mm 24KW|
|8||Air Blower||1 Set||110KW 50KP 80CBM/Min|
|10||Suction blower||1 Set||132KW 3Kpa 9600CMB/Min|
|11||Air Hose Connection||1 Set||SUS304|
|12||Forming Web Station||1 Set||Line speed 0-50m/min, web textile is made of polyamide with 4KW motor for web rolling|
|13||Electricostatic Device||1 Set||1600mm for charging electricostatic|
|14||Automatic Roller and Cutter||1 Set||0-50m/min , 2 working positions|
|15||Vaccum Burning Oven||1 Set||For cleaning of spineret, 10 hours|
|16||Ultrasonic Washing Machine||1 Set||For cleaning of spineret, 4 hours|
Fabric Products Specification
1,Fabric size: 2-5um
2,Production Capacity: Max 60kg/hr
3,Fabric GSM: 10-80g/sm
4,Fabric Width: 1600mm
5,Line Speed: 0-50m/min
6,Fabric Application: Industry filtration, mask making, PPE making.
Q1:What's your warranty policy?
A1:We will guarantee the machine for 12 months since the date of shipment(which means leaving from Seller's factory) or the Seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.
Q2:What's your minimum order quantity?
A2: Min order quantity:1 set or by negotiate with each other.
Q3:What package do you use for the product?
A3: covered with plastic film, then packed in wooden box.
Q4:Do you have technical instruction if I buy your product?
A4:Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still can not be solved, welcome to contact us for help.
Q5:What is your overseas service?
A5:We will provide high quality overseas service ,our technician will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.
Q6:Will you conduct training for our staff here?
A6:Yes, we will provide technology support to factory technology, training for the relative person.
Q7:What are your terms of payment?
A7:We accept T/T, L/C.
Q8:What's your contact way?
A8:Kevin +86 138 6226 3862
Q9:I am very satisfied after I read your FAQ, how can I start to purchase my order?
A9:Please click the "send" at the bottom of this page and try to specify in details on products or machine.