|Place of Origin:||P.R.China|
|Minimum Order Quantity:||1 set|
|Packaging Details:||Wood case and film wrapped|
|Delivery Time:||45 days|
|Payment Terms:||L/C, T/T, Western Union|
|Supply Ability:||20 sets per month|
|Extruder Model:||SJZ92/SJZ80/SJZ65/SJZ51/SJ50||Extruder Heating:||Aluminum Cast|
|NO. Of Extruder:||2/3/4||Temperature Control:||PLC|
|Voltage:||380V 50Hz 3P Or Customized||Total Machine Weight:||18MT|
|Extruder Features:||APP Control And Current&pressure Warning||Total Power:||220KW|
|Sheet Width:||720mm,880mm,1040mm Or Customized||Sheet Thickness:||1-3mm|
|Embossing Pattern:||Grid,Zigzag,or Pattern Customized||Forming Machine Cooling:||Fan Cooling 500W X 8pcs|
|Sheet Cutter:||Servo Motor And PLC Programmed||Warranty:||12 Months|
|Packing:||Wood Case And Film Wrapped||Air Source:||0.3m3/min ,＞0.6mpa|
|Mixer:||High Speed Hot And Cooling Mixing Group 200/500 300/600 500/1000|
ASA Coated PVC Tile Extruder,
Weather Resistant Tile Extruder,
ASA Coated PVC Roof Tile Machine
Weather Resitant ASA Coated PVC Corrugated Tile Extruder Machine
Quick Details on PVC ASA Roof
2,Anti Ultraviolet, serve completely as weather roofing.
3,Will not cause any pollution to the environment, and is recyclable to produce plastic tile again by auxiliary machine group with crusher and miller.
4,Raw material PVC and Calcium Carbonate are available almost in any country, and we can use the waste material such as PVC drainage pipe, conduit PVC pipe and PVC profile as recycled raw material to extrude the middle layer for plastic roof tile.
5,Elegant appearance similar to shape of bamboo, and gives a sense of ancient style.
6,Anti corrosion(Acid,Soda,Salt), will not rust like the iron or metal tile, and especially fit for places where it always rain.
7,Heat resistant due to low conductivity of plastic material used.
8,Used as durable weather sheet, and also for a counterpart of wall panel sometimes.
9,Noise proof when it rains and winds.
10,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
11,Shiny surface last fresh for almost 25 years.
12,Easy to install and transport due to light weight, and installation tool and suit is easy to get.
13,Much cheaper costs than the traditional tiles like ceramic, clay or metal ones.
14,Fire retardent, not combustible when off fire source.
About Acemien Machine
1,Delicate polish and assembly, strict raw material selection and quality control.
2,Reliable and energy saving gearbox, right torque for stable extrusion.
3,ABB invert control for motor running at different frequency.
4,Accurate temperature control for extruder and die mould to ensure better products quality.
5,Special H Frame for extruder to decrease the vibration during production.
6,Special design for forming machine.
7,15 years experiences for plastic roof tile machine manufacture, we dedicate to provide the improved machine to produce better products for our clients.
Composite PVC roof tile manufacturing in general
Acemien created the unique plastic roofing tile production machine 15 years ago, after years of experiences for overseas selling and serving, now we invent the most reliable co-extrusion and distributed control technology to produce durable and high quality plastic roof tile sheet with kinds of colors and surface pattern, and the general production procedures will go in 4 steps below:
1,Materials Mixing.(Semiauto compounding)
Using our reliable high efficient hot and cool group mixer, the raw materials such as PVC powder,Calcium Carbonate, and other important additives such as Cloride PE, pre-wax, Stearic Acid, Compound Stabilizer, ACR, Paraffin are completely mixed by a certain ratio, which is also an key part in roof sheet quality control, because the improper mixing would lead to sheet deficiency problem like crack, unflat and bump.
Meantime, you just don’t need to worry about the compounding formula, we have the powerful commercial receipt for producing PVC ASA Plastic Roof Tile, we have thousands of time for production experience both from initial testing and technical support to our clients for delivery before shipment or aftersales service.
In this stage, through a series of function of material transportation, compression and metering inside the conical twin extruder and single extruder, the completely mixed raw materials are molten and fully plasticized in a perfect status, then the molten ASA granule meets the molten PVC fluid in the distributor, but these 2 streams of fluid will not be mixed together due to the special design of plastic distributor unit, where the ASA goes for the upper layer and the PVC mixture goes for lower layer, and finally these 2 fluids continues to move forward to the T-die by the big pressure of extruder machine to form a fixed sheet with certain width and cross-section.
You have to adjust the speed for ASA single extruder to ensure that the surface ASA layer is the same width as the PVC layer, otherwise, the surface ASA layer will go under the PVC layer, or it will not fully cover the PVC layer, in a word, the 2 layers must be of the same width.
3,Embossing,forming and cutting.
In the final stage, the hot PVC ASA sheet is hauled off to the tile embossing unit (upper roller with pattern and lower roller as mirror roller) to print certain pattern for surface ASA layer, and then after trimming device at both side, it goes into a tile forming machine with glazed mould to form the bamboo shape tile as designed, in which the wind generated by the cooling fan at both side will blow into a tunnel to cool down the temperature for the glazed mould after absorbing the heat from hot roof tile sheet, and then the cooled glazed PVC tile sheet continues to be hauled off to a cutting machine, where a certain length of the glazed roof sheet is cut as per preset, finally the glazed roof sheet are piled on the stacker table which is ready to be packed.
4,PVC products recycle and reuse.
In some places, if people prefer to use products from recycled materials, an economic and eco-friendly solution is proposed for this plastic roofing tile production line, we can recycle these PVC plastic waste when trimming and initial launch of production, by a group of auxiliary machine such as plastic crusher and miller.
But remember, when using these recycled PVC resin powder after recycle, usually it will be feeded to serve as a middle layer as per commercial purpose.
Plastic Roof Tile Detailed Machine List
|1||Screw loader for extruder||1set||Main tile extrusion line
Ridge tile forming
|2||Conical twin-screw extruder(for PVC) SJZ51/65/80/92||1set|
|3||Vacuum loader with drying hopper||1set|
|4||Single screw extruder(for ASA) SJ50/30||1set|
|5||Extrusion mould and distributor||1set|
|6||Forming machine with trimming device||1set|
|7||Embossing unit(2 rolls, vertical)||1set|
|10||Ridge tile Oven||1set|
|11||Ridge tile forming machine and mould||1set|
|12||Screw loader for mixer unit||1set||Auxiliary equipment|
|13||Mixer unit(Hot and cooling mixing)||1set|
|14||Crusher(for crushing PVC sheet into scrap)||1set|
|15||Pulverizer(for PVC powder making)||1set|
Air Switch: LS
Temperature controller: Omron
Bearing:special design needle bearing(long service life )
Plastic roof tile machine advantage from our factory
1,We have economic and special formulation for roof tile production as per you local market situation.
2,We have APP insert for safety and temperature warning and extruder pressure control.
3,Our production line of pvc roof tile is designed for nice appearance and running in steady status,we own several domestic patents.
4,We committed to provide technical support for production line during machine’s all life time.
5,As company best seller machine, we are improving the design and providing better machine for our customers all the time.
6,Our engineer are experienced enough for installation and debugging.
7, 15 Years’ Experience for R&D group.
Acemien Cooperation Brand
Acemien Cooperation Countries&Areas
After sales service and policy
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
Q1:What's your warranty policy?
A1:We will guarantee the machine for 12 months since the date of shipment(which means the date since shipment leaving from Seller's factory) or the Seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.
Q2:What's your minimum order quantity?
A2: Min order quantity:1 set or by negotiate with each other.
Q3:What package do you use for the product?
A3: Wrapped with plastic film, then packed in wooden box.
Q4:Do you have technical instruction if I buy your product?
A4:Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still can not be solved, welcome to contact us for help.
Q5:What is your overseas service?
A5:We will provide high quality overseas service ,our technical staff will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.
Q6:Will you conduct training for our staff here in my local?
A6:Yes, we will provide technology support to installation and production, and also training for the relative person.
Q7:What are your terms of payment?
A7:We accept T/T, L/C.
Q8:What's your contact way?
A8: Tel:+86 180 0613 7107
Q9:I am very satisfied after I read your FAQ, how can I start to purchase my order?
A9:Please click the "send" at the bottom of this page or contact our sales on Trade Mange online