|Place of Origin:||P.R.China|
|Minimum Order Quantity:||1 set|
|Packaging Details:||Wood case and film wrapped|
|Delivery Time:||45 days|
|Payment Terms:||L/C, T/T, Western Union|
|Supply Ability:||20 sets per month|
|Extruder Model:||SJZ92/SJZ80/SJZ65/SJZ51/SJ50||NO. Of Extruder:||2/3/4|
|Extruder Heating:||Aluminum Cast||Temperature Control:||PLC|
|Voltage:||380V 50Hz 3P Or Customized||Extruder Features:||APP Control And Current&pressure Warning|
|Total Machine Weight:||20MT||Total Power:||220KW|
|Sheet Width:||880mm,1040mm Or Customized||Sheet Thickness:||1-3mm|
|Embossing Pattern:||Grid,Zigzag,or Pattern Customized||Forming Mould:||Aluminum Cast|
|Forming Machine Cooling:||Fan Cooling 500W X 8pcs||Sheet Cutter:||Servo Motor And PLC Programmed|
|Warranty:||12 Months||Packing:||Wood Case And Film Wrapped|
|Cooling Water:||5-6MT/HR Recycling||Air Source:||0.3m3/min ,＞0.6mpa|
|Mixer:||High Speed Hot And Cooling Mixing Group 200/500 300/600 500/1000|
Glazed Plastic Roof Tile Making Machine,
ASA Plastic Roof Tile Making Machine,
ASA Roof Tile Making Machine
About Plastic Roof Tile
This is a new product in replacement of metal, ceramic and clay roof tile, it is also know as Spanish Artificial Plastic Roof Tile due to its cheap and durable features, which makes the house look nice and give a sense of ancient style, and its raw material PVC resin and filler material calcium carbonate are available almost everywhere around the world, and is also easy to get the rest of the auxiliary material.
According to our oversea experiences, the thickness of plastic tile usually ranges from 1.6mm to 2.5mm in practise although we declare that the normal thickness is 1-3mm, glazed tile is usually thicker than corrugated tile with same no. of layers.
On the other hand, it is preferable to extrude the recycled PVC in the middle layer if to make 3 layer of roof tiles, and the new and recycled PVC material ratio extruded is around 3 to 7, which is quite economic but only have very slight impact on the quality of roof tile.As for the ASA coating layer which is also called surface layer , it has a thickness of 0.1mm, but it is key to the function of weather resistance.
PVC Plastic Roof Tile Production Line Introductioin
This roofing tile production line introduces the reliable co-extrusion and control technology to produce durable and high quality of plastic roof tile sheet with kinds of colors and surface pattern, and the main production procedures can be divided into 3 parts below:
1,Materials Mixing.(Semiauto compounding)
Using our reliable high efficient hot and cool group mixer, the raw materials such as PVC powder,calcium carbonate, cloride PE, pre-wax, stearic acid, compound stabilizer, ACR, Paraffin are completely mixed, which is also an key part in sheet quality control, because the improper mixing would lead to sheet deficiency problem like crack, unflat and bump.
In this stage, the completely mixed raw materials are molten and fully plasticized in a perfect status, and transferred to the sheet die mould by extruder pressure, in which the sheet thickness can be adjusted between 1mm to 3mm.
3,Forming and cutting.
In the final stage, the hot PVC ASA sheet is hauled off to the tile forming machine with glazed mould after trimming, in which the wind generated by the cooling fan at both side will blown into a tunnel to cool down the temperature for the glazed mould after absorbing the heat from hot roof tile sheet, and then the formed glazed PVC tile sheet continues to be hauled off to a cutting machine, where a certain length of the glazed roof sheet is cut as per PLC controlled, finally the glazed roof sheet are piled on the stacker table which is ready to be packed.
2 Layer Roof Tile Detailed Machine List
SJZ80/156 conical twin-screw extruder
|Extruder with double screw feed
Screw vacuum with double vacuum
Joint venture brand instrumentation
Bimetallic treatment screw
SJ50/30 single screw co-extruder
|Bimetallic treatment screw|
|3||Extrusion mould||Clothes hanger channel
Mirror polishing Cr plating
Three dimensional flow simulation software design
|4||Embossing roller||Hard chromium plating on surface
Design of spiral flow passage in roller
Motor separately drive to ensure consistent speed
|5||Forming machine||The module is a one-time die-casting molding
Module material LY12 high quality aluminum
Advanced machining center,one-time clamping of the module
Four cylinder lift more stable
|6||Cutter||Special positioning device to ensure the cutting accuracy
Downside the knife cutting mode running smoothly
PLC HMI operation,serve motor
|7||Oven||Double door double control, upside and downside at the same time operation
Flat open the door, the insulation effect is good and to prevent burns
Accurate temperature control is in 1 degree
PVC roof tile advantage
1,Nice appearance with bamboo shape.
2,Surface color last almost fresh by 25 year.
3,Anti-corrusion,will not rust like the iron or metal tile.
4,Heat resistant due to low conductivity of the roof sheet.
5,Used As durable weather sheet, and also for counterpart of wall panel sometimes.
6,Noise proof when it rains and winds.
7,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
9,Easy to install and transport.
10,Environment friendly, can be recycled by plastic crusher and miller to be reused to extrude middle layer ,then to reduce manufacturing cost.
Plastic roof tile machine advantage from our factory
1,We have economic and special formulation for roof tile production as per you local market situation.
2,We have APP insert for safety and temperature warning and extruder pressure control.
3,Our production line of pvc roof tile is designed for nice appearance and running in steady status,we own several domestic patents.
4,We committed to provide technical support for production line during machine’s all life time.
5,As company best seller machine, we are improving the design and providing better machine for our customers all the time.
6,Our engineer are experienced enough for installation and debugging.
7, 15 Years’ Experience for R&D group.
After sales service and policy
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.