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High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine

Basic Information
Place of Origin: P.R.China
Brand Name: ACEMIEN
Certification: CE,ISO
Model Number: ACMT01
Minimum Order Quantity: 1 set
Price: USD60000-120000
Packaging Details: Wood case and film wrapped
Delivery Time: 50 days
Payment Terms: L/C, T/T
Supply Ability: 20 sets per month
Features: Trimming Edge And Waste Tile Recyle Extrusion Capacity: 100-600kgs/hr
NO. Of Extruder: 2 Extruders For 2 Layers, 3 Extruders For 3/4 Layers Total Power: 165-260KW
Voltage: 380V 50Hz 3P Or Customized Total Machine Weight: 16-22MT
Extruder Heating: 3/4/5 Zones, Aluminum Cast Heater Temperature Control: PLC And Thermolcouple
Extruder Features: Pressure&Temperature Warning Sheet Width: 720mm,880mm,1040mm Or Customized
Tile Thickness: 1.6-3mm Surface Treatment: Roller Embossing
Forming Mould: Aluminum Cast Minimum 22 Sets Forming Machine Cooling: Fan Cooling Special Tunnel
Max Linespeed: 4m/min Packing: Wood Case And Dunnage
Air Source: 0.3m3/min ,>0.6mpa Sheet Cutter: Servo Motor And PLC Control
Mixer: SRL 200/500 300/600 500/1000 Warranty: 1 Year
Central Height: 1m

 
Common Sense on Plastic PVC Roof Tile
As we can expect, it is preferable to extrude the recycled PVC in the middle layer if to make 3 layer of roof tiles, and the new and recycled PVC material ratio extruded is around 3 to 7, which is quite economic but only have very slight impact on the quality of roof tile.As for the ASA coating layer which is also called surface layer , it has a thickness of 0.1mm, but it is key to the function of weather resistance.
 
According to our oversea experiences, the thickness of plastic tile usually ranges from 1.6mm to 2.5mm in practise although we declare that the normal thickness is 1-3mm, glazed tile is usually thicker than corrugated tile with same no. of layers.
 
In some cold places, in order to make the tile longlasting, we need to add a little more ACR agent before material mixing which will not cause fragile when temperature is lower than freeze point.
 
High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 0
 
 
Quick Details PVC ASA Plastic Roof Tile Manufacturing
Mainly a complete plastic roof tile production line wil go in three steps blow:
 
1,Materials compounding
Using our reliable high efficient vertical mixer, the raw materials such as PVC powder,Calcium Carbonate, cloride PE, pre-wax, stearic acid, compound stabilizer, ACR, Paraffin are completely mixed, which is very important in sheet quality control, because the improper mixing would lead to sheet deficiency problem like crack, bubble and bump.
 
2,Co-extrusion 
In this stage, the completely mixed raw materials are molten and fully plasticized, and  then transferred to the sheet die mould due to extruder pressure, in which the sheet thickness can be adjusted between 1mm to 3mm, and the ASA coating layer is extruded on the surface through distributor.
 
3,Downstream Processing
In the final stage, the hot PVC ASA sheet is hauled off to the tile forming machine with glazed mould after trimming, in which the wind generated by the cooling fan at both side will blown into a tunnel to cool down the temperature for the glazed mould after absorbing the heat from hot roof tile sheet, and then the formed glazed PVC tile sheet continues to be hauled off to a cutting machine, where a certain length of the glazed roof sheet is cut as per PLC controlled, finally the glazed roof sheet are piled on the stacker table which is ready to be packed.
 
For more details, pls conact PVC Plastic Roof Tile Machine Manufacturer Acemien Machinery China
High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 1
 High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 2
3 Layer Plastic Roof Tile Detailed Machine List

NoMachineTechnical specifications
1

SJZ80/156 conical twin-screw extruder
(for middle recycled layer)

Extruder with double screw feed
Screw vacuum with double vacuum
Five-zone heating
Joint venture brand instrumentation
Bimetallic treatment screw
2

SJZ65/132 conical twin-screw extruder
(for bottom layer)

Extruder with double screw feed
Screw vacuum with double vacuum
Four-zone heating
Joint venture brand instrumentation
Bimetallic treatment screw
3

SJ50/30 single screw co-extruder
(for surface layer)

Bimetallic treatment screw
4Extrusion mouldClothes hanger channel
Mirror polishing Cr plating
Three dimensional flow simulation software design
5Embossing rollerHard chromium plating on surface
Design of spiral flow passage in roller
Motor separately drive to ensure consistent speed
6Forming machineThe module is a one-time die-casting molding
Module material LY12 high quality aluminum
Advanced machining center,one-time clamping of the module
Four cylinder lift more stable
7CutterSpecial positioning device to ensure the cutting accuracy
Downside the knife cutting mode running smoothly
PLC HMI operation,serve motor
8OvenDouble door double control, upside and downside at the same time operation
Flat open the door, the insulation effect is good and to prevent burns
Accurate temperature control is in 1 degree

 
 
 
 
PVC roof tile advantage
1,Nice appearance with bamboo shape.
2,Surface color last almost fresh by 25 year.
3,Anti-corrusion,will not rust like the iron or metal tile.
4,Heat resistant due to low conductivity of the roof sheet.
5,Used As durable weather sheet, and also for counterpart of wall panel sometimes.
6,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
7,NOT leaking.
8,Easy to install and transport.
9,Environment friendly, can be recycled by plastic crusher and miller to be reused to extrude middle layer ,then to reduce manufacturing cost.
10,Anti Ultraviolet.
 High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 3
 
Plastic roof tile machine advantage from our factory
1,We have economic and special formulation for roof tile production as per you local market situation.
2,We have APP insert for safety and temperature warning and extruder pressure control.
3,We committed to provide technical support for production line during machine’s all life time.
4,As company best seller machine, we are improving the design and providing better machine for our customers all the time.
5,Our engineer are experienced enough for installation and debugging.
6, 15 Years’ Experience for R&D group.
 
 
After sales service and policy
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
3. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 4
High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 5
High Speed Glazed Plastic Roofing Tile / Sheet Manufacturing Machine 6

Contact Details
Blair Cheng

Phone Number : +8618068090805