Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine

Basic Information
Place of Origin: P.R.China
Brand Name: ACEMIEN
Certification: CE,ISO
Model Number: ACMT01
Minimum Order Quantity: 1 set
Price: USD60000-120000
Packaging Details: Wood case and film wrapped
Delivery Time: 60 days
Payment Terms: L/C, T/T
Supply Ability: 20 sets per month
Extrusion Capacity: 550kgs/hr Max Total Power: 160KW In Actual Production
Voltage: 380V 50Hz 3P Or Customized Total Machine Weight: 13-26MT
Max Linespeed: 4m/min Temperature Control: Thermalcouple
Tile Width: 720mm,880mm,1040mm Or Customized Forming Mould: 22/32/36/40/42 Pairs Of Mould
Extruder Features: Pressure&Temperature Warning Tile Thickness: 1.5-3mm For Basematerial, For ASA Layer 0.1mm
Material Mixer: SRL 300/600, Max Hourly 600kgs Mixing Capacity Forming Machine Cooling: Compulsary Air Cooling
Tile Cutter: Servo Motor And PLC Control With Saw Dust Collector Machine Packing: Seaworthy Package
Warranty: 120 Months Tile Layer: 2/3/4 Layers
Filler Material: Calcium Carbonate Transformer Required: 200-400KWA
Inverter: ABB Or Holip Motor: Siemens, WEG

Quick tips on PVC ASA roofing
The plastic PVC ASA roofing refer to a new composite roof tile products, which is mainly made by plastic extrusion and forming machine.It has various pattern of appearance(like circular, rapzoil shape,and also glazed shape) and colors, but is much cheaper than other tiles made of ceramic, clay and metal in same square meters of roofing coverage.
At the same time, the plastic roof tile will not have any problem for the environment, instead, using a group of plastic sheet recycling machine which we also called plastic auxiliary machine such as plastic sheet crusher and miller, the waste of damaged roofing sheet can be recycled to feed the production line again as the middle layer to save the cost. Meantime, the filler material used in plastic roofing products is calcium carbonate which is very cheap and available almost anywhere, and it costs USD100 per ton.
 Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine 0
PVC ASA Plastic Roof Tile Extrusion Line
The bestseller machine in Acemien factory is the plastic roof tile machine, due to its outstanding performance of the products and machines, these roof tiles are very popular across the world, here we explain the production line by three steps as shown below:
1,Raw Materials preparation
Using our high efficient reliable vertical raw material mixer, the raw materials such as PVC powder,Calcium Carbonate, and other additives like cloride PE, pre-wax, stearic acid, compound stabilizer, ACR, Paraffin are mixed together and homogenized, which is very important in sheet making, because the improper mixing would lead to product deficiency problem like crack, bubble and bump.
2,Co-extrusion for multi-layer 
In this stage, the completely mixed raw materials are transported, molten and fully plasticized, and then transferred to the sheet die mould due to extruder pressure caued by rotating screw, where the sheet thickness can be adjusted between 1mm to 3mm through screw of mould lips, finally the ASA coating layer is formed on the surface of roof tile.
3,Forming and cutting
In the final stage, the hot PVC ASA sheet is tracted to the tile forming machine with glazed mould after trimming, in which the wind generated by the cooling fan at both side will blown into a tunnel to cool down the temperature for the glazed mould after absorbing the heat from the running hot roof tile sheet, and then the formed glazed PVC tile sheet continues to be tractedto a cutting machine, where a certain length of the glazed roof sheet is cut as per PLC programmed, and finally the glazed roof sheet are piled on the stacker table which is ready to be packed.
Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine 1
 Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine 2
2 Layer Plastic Roof Tile Detailed Machine List

NoMachineTechnical specifications

SJZ92/188 conical twin-screw extruder
(for bottom layer)

Extruder with double screw feed
Screw vacuum with double vacuum
Five-zone heating
Joint venture brand instrumentation
Bimetallic treatment screw

SJZ65/132 conical twin-screw extruder
(if making 3 layer)

Extruder with double screw feed
Screw vacuum with double vacuum
Four-zone heating
Joint venture brand instrumentation
Bimetallic treatment screw

SJ50/30 single screw co-extruder
(for surface layer)

Bimetallic treatment screw
4Extrusion mouldClothes hanger channel
Mirror polishing Cr plating
Three dimensional flow simulation software design
5Embossing rollerHard chromium plating on surface
Design of spiral flow passage in roller
Motor separately drive to ensure consistent speed
6Forming machineThe module is a one-time die-casting molding
Module material LY12 high quality aluminum
Advanced machining center,one-time clamping of the module
Four cylinder lift more stable
7CutterSpecial positioning device to ensure the cutting accuracy
Downside the knife cutting mode running smoothly
PLC HMI operation,serve motor
8OvenDouble door double control, upside and downside at the same time operation
Flat open the door, the insulation effect is good and to prevent burns
Accurate temperature control is in 1 degree

PVC ASA roof tile advantage
1,Anti-corrusion,will not rust like the iron or metal tile.
2,It works for 25 year.
3,Easy to install and transport.
4,Heat resistant due to low conductivity of the roof sheet.
5,Used As durable weather sheet, and also for counterpart of wall panel sometimes.
6,Noise proof when it rains and winds.
7,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
8,NOT leaking.
9,Nice appearance with bamboo shape.
10,Environment friendly, can be recycled by plastic crusher and miller to be reused to extrude middle layer ,then to reduce manufacturing cost.
11,Anti Ultraviolet.
Plastic roof tile machine advantage from our factory
1,As company best seller machine, we are improving the design and providing better machine for our customers all the time.
2,We have APP insert for safety and temperature warning and extruder pressure control.
3,Our production line of pvc roof tile is designed for nice appearance and running in steady status,we own several domestic patents.
4,We have economic and special formulation for roof tile production as per you local market situation.
5,We committed to provide technical support for production line during machine’s all life time.
6,Our engineer are experienced enough for installation and debugging.
7, 15 Years’ Experience for R&D group.
 Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine 3
After sales service and policy
1. Arrangement for inspection, installation and testing work
a. After all machines are delivered to customer's factory; Buyer is responsible for all preparation work, e.g. electricity supply, water supply, labors and cranes, etc.
b. ACEMIEN will prepare for visa application for their engineers, who are responsible for guide of machine installation and testing at the Buyer's factory.
c. The Buyer will buy the round-trip air ticket for Engineer if visa application is approved. The buyer is also responsible to bear expenses generated, e.g. visa formalities, meals, accommodation and allowance of USD80 per day for each engineer.
d. Engineer will give free training lessons to labors in buyer's factory.
e. If buyer doesn't request installation and commissioning by Seller's engineer in 4 months since date of bill of lading, which to be accounted all the machines has been successfully tested by buyer.
2. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.
Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine 4
Automatic High Quality Plastic PVC Roof Tile Manufacturing Machine 5

Contact Details
Blair Cheng

Phone Number : +8618068090805