|Features:||Easy To Operate And Maintain||Production Capacity:||400-500Kg/Hr|
|Main Extruder:||Conial Twin Screw SJZ51/65/80/92||Coextruder:||Single Screw SJ50|
|Linespeed:||4m/min Max||Install Power:||165-300KW|
|Total Weight:||18-28MT||Raw Material:||Mainly PVC Resin, Calcium Carbonate|
|Auxiliary Machine:||Crusher,miller, And Raw Material Mixer||Porducts:||2/3/4 Layer Corrugated Plastic Roof Tile|
|Warranty:||12 Months||PLC Control:||Available|
|Voltage:||110/220/380/440V||Plastic Recycle:||Available For Resued|
Trapezoidal Roof Tile Extruder,
Corrugated Roof Tile Extruder,
UPVC roof sheet forming machine
UPVC/PVC Corrugated Roofing Sheet Making Plant / Plastic Trapezoidal Roof Tile Forming Extrusion Machine
About Acemien Roof Tile Machine
1,Delicate polish and assembly, strict raw material selection and quality control.
2,Reliable and energy saving gearbox, suitable torque for stable extrusion.
3,Accurate temperature control for extruder and die mould to ensure better products quality.
4,Special H Frame for extruder to decrease the vibration during production.
5,High efficiency conical twin screw with working pressure and temperature warning.
6,Roof tile products width varies.
7,15 years experiences for plastic roof tile machine manufacture, we dedicate to provide the improved machine to produce better products for our clients.
Tips on PVC Composite Plastic Roofing with ASA coating
1,Fire retardent, not combustible when off fire source, safe for use.
2,Noise proof when it rains and winds.
3,Anti corrosion(Acid,Soda,Salt), will not rust like the iron or metal tile, and especially fit for places where it always rain.
4,Nice appearance similar to shape of bamboo, and gives a sense of ancient style.
5,Surface color last fresh for almost 25 years.
6,Raw material PVC and Calcium Carbonate are available almost in any country,
PVC drainage pipe, conduit PVC pipe and PVC profile feed as recycled layer.
7,Heat resistant due to low conductivity of plastic material used.
8,Due to the benifit of surface ASA layer, it works well as weather layer, and also for a counterpart of wall panel sometimes.
9,Will not cause any pollution to the environment, and is recyclable.
10,Heavy load bearing even to heavy snow,rain and falling objects, strong enough to hold against Typhoon.
12,Cheaper than the traditional tiles such as ceramic, clay or metal ones.
13,Anti Ultraviolet, serve completely as weather roofing.
14,Easy to install and transport due to light weight, and installation tool and suit is easy to get.
Principle for automatic PVC ASA corruagted roofing production Line
Acemien Machinery created the unique plastic roofing tile production machine, after years of experiences for overseas selling and serving, now we invent the most reliable co-extrusion and distributed control technology to produce durable and high quality plastic roof tile sheet, which featrues in weather resistant with many surface patterns, and here we make a summary by 4 steps.
1,Raw Material Mixing(PVC resin, Calcium Carbonate and other additive)
Using our reliable high efficiency hot and cool group mixer equipment, the raw materials mentioned above, and other important additives such as Cloride PE, pre-wax, Stearic Acid, Compound Stabilizer, ACR, Paraffin are precisely dosed and then completely mixed, which is a very important part in making roof sheet of good quality, because the improper mixing would lead to change of performance of roof sheet, and it will cause problem like crack, unflat and bump for PVC roof tile after produced.
Due that we are so experienced, you just don’t need to worry about the compounding formula, we have the commercial receipt for you, we have thousands of time for production experience both from initial testing and technical support to our clients for delivery before shipment or aftersales service.
In this stage,if we are to produce 2 layers roof tile, we can place a single extruder SJ50 and another conical twin screw SJZ80 together for coextrusion, but actually 3 layers roof tile is common in production,in that case we will place one more extruder SJZ65. Through a series of function inside the screw, the mixed raw material is feeded,molten and compressed inside the conical twin extruder and single extruder, then the molten ASA material meets the molten PVC fluid in the distributor, but these 2 streams of fluid will not be mixed together due to the special design of plastic distributor block, where the ASA moves towards the upper layer and the PVC mixture moves towards the lower layer, and finally these 2 streams of fluids continue to move forward to the T-die by the extreme pressure caused by extruder machine to form a fixed sheet with certain width and cross-section shape.
You have to adjust the speed for ASA single extruder to ensure that the surface ASA layer is the same width as the PVC layer, otherwise, the surface ASA layer will go under the PVC layer, or it will not fully cover the PVC layer, in a word, the 2 layers must be of the same width. But remember that the PVC extruder speed determine the production capacity.
3,Embossing,forming and cutting.
Comparing to the glazed tile forming machine, this corrugated tile forming unit is quite diffferent, and it is something like a combination of vacuum calibration and traction together, where the hot PVC sheet is corrugated, cooled and calibrated, and finally transferred to cutter.
4,PVC products recycle and reuse.
When it comes to recycled PVC in plastic roof tile making, usually it reder to 2 or 3 layers roof tile.
Equipment List for Corrugated Plastic Roof Tile
|1||Screw loader for extruder 500kg/hr||1set||Main tile extrusion line
Ridge tile forming
|2||Conical twin-screw extruder(for bulk material)||1set|
|3||Automatic vacuum loader with drying hopper||1set|
|4||Single screw extruder(for ASA) SJ50/30 250kg/hr||1set|
|5||T-die mould and distributor||1set|
|6||Forming machine with trimming device||1set|
|7||Embossing unit(2 rolls, vertical)||1set|
|8||Automatic Cutter(PLC control, 5 sets of length)||1set|
|9||Stacker 6 meters||1set|
|10||Ridge tile oven(for heating formed cold main ridge tile)||1set|
|11||Ridge tile forming machine and mould(for other ridge tile)||1set|
|12||Screw loader for mixer unit||1set||Auxiliary equipment|
|13||Mixer unit(PVC hot and cooling mixing)||1set|
|14||Crusher(for crushing waste PVC sheet into scrap)||1set|
|15||Pulverizer(for milling pvc scrap into powder)||1set|
|Motor: Siemens / WEG
Inverter: ABB / Holip
Air Switch: LS / Delixi
Temperature controller: Omron
Q1:What's your minimum order quantity?
A1: Min order quantity:1 set
Q2:What's your warranty policy?
A2:We will guarantee the machine for 12 months since the date of shipment(which means the date since shipment leaving from Seller's factory) or the Seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.
Q3:What package do you use for the product?
A3: Wrapped with plastic film, then packed in wooden box, and L/S/D for seaworthy.
Q4:Do you have technical instruction if I buy your product?
A4:Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still can not be solved, welcome to contact us for help.
Q5:What is your overseas service?
A5:We will provide high quality overseas service ,our technical staff will be able to provide you with technical support ,for you personally to overseas assembly and test equipment.
Q6:Will you conduct training for our staff here in my local?
A6:Yes, we will provide technology support to installation and production, and also arrange training for your staff.
Q7:What are your terms of payment?
A7:We accept T/T, L/C.
Q8:What's your contact way?
A8: Tel:+86 180 0613 7107 whatsapp / wechat / mobile
Q9:I am very satisfied after I read your FAQ, how can I start to purchase my order?
A9:Please click the "send" at the bottom of this page or contact our sales on Trade Manage online
1 Technical documents
All the symbols on the equipments should be in English. Seller is responsible to provide general layout plan, electric plan, installation direction, and manual book in English to Buyer on time.
2. Quantity and quality guarantee
a. Quantity/Quality Discrepancy to destination port during transportation:
In case of quality/quantity discrepancy to destination port in transportation, customer should file claim within 30 days after the arrival of the goods at port of destination. Insurance company and shipping company will be responsible for any discrepancy of the goods caused by shipping company and other transportation organization and/or post office.
b. Guarantee period and after-sales services: 12 months since date of bill of lading
During this guarantee period, ACEMIEN will provide spare parts without any charge in case of quality discrepancy caused by us. If the malfunctions are caused by your incorrect operations, ACEMIEN will provide the buyer spare parts at cost price.
c. Long-term service:
ACEMIEN will charge the buyer cost price of spare parts beyond one year and provide long-term technical guide.